Journals →  Tsvetnye Metally →  2025 →  #6 →  Back

BENEFICATION
ArticleName Prospects for the application of jet flotation with intensive pressure mixing of three-phase pulp in the conditions of the Medvezhy Ruchey Norilsk concentrator
DOI 10.17580/tsm.2025.06.03
ArticleAuthor Akulova T. A., Lebedok A. V., Ananko I. A., Pavlov А. A.
ArticleAuthorData

Medvezhy Ruchey Ltd., Norilsk, Russia

T. A. Akulova, Chief Manager, Technical Department, e-mail: akulovata2@nornik.ru

I. A. Ananko, Head of the Technical Department, e-mail: anankoia@nornik.ru

 

Khatsemag Allmineral Ltd., Shchyolkovo, Russia
A. V. Lebedok, General Director, e-mail: lebedok.artem@allmineral.asia


MMC Norilsk Nickel Polar Division, Norilsk, Russia
А. A. Pavlov, Chief Manager, Scientific and Technical Department, e-mail: PavlovAAl@nornik.ru

Abstract

The Norilsk Concentrator Plant (NCP) processes the entire volume of disseminated ores from the Norilsk-1 deposit, as well as some of the copper and disseminated ores from the Oktyabrskoye and Talnakhskoye deposits, producing nickel and copper concentrates. NCP technologists conduct ongoing exploratory research into ways to improve enrichment rates. One of the promising areas is replacing pneumatic-mechanical flotation machines with pneumatic ones, which have different design features. As world experience shows, the use of pneumatic flotation machines allows obtaining the final concentrate of the required quality in one stage of cleaning flotation, replacing several stages in traditional flotation machines. The pneumatic flotation cell operates on the principle of mixing air and pulp in a continuous flow and ensures that bubbles of the correct size are fed into the pulp as it enters the cell, which contributes to the maximum number of particle and bubble connections. To confirm the efficiency of using pneumatic flotation machines at the NCP, pilot tests were conducted in various circuits of the flotation department using the pressure jet pneumatic flotation method. Nine promising products are involved in the processing. In parallel with the experiments in the existing production, the NCP technologists performed tests on a laboratory pneumatic-mechanical flotation machine for the purpose of further comparison of the results. During the pilot tests, the possibility of increasing the target distribution of metals in the concentrate was established, which in turn improves the selection. For example, copper concentrates with a high copper content and a low content of the second metal-nickel were obtained. As a result of pilot industrial tests, the rational technological efficiency of using flotation machines of a new design with intensive mixing of pulp outside the flotation cell on the current mineral raw materials of the Norilsk Concentrator was confirmed.

keywords Norilsk Concentrator, pilot industrial tests, pilot pneumatic jet flotation cell, operating principle of the flotation cell, copper and disseminated ores
References

1. Krupnov L. V., Midyukov D. O., Datsiev M. S., Iliin V. B. Change in mineral resource supplies in production of heavy nonferrous metals in terms of copper and nickel. Gornyi Zhurnal. 2024. No. 3. pp. 10–16.
2. Krupnov L. V., Midyukov D. O., Malakhov P. V. Ways to cover the raw material demand in the copper-nickel sector. Obogashchenie Rud. 2022. No. 2. pp. 37–41.
3. Alekseeva L. I., Kaytmazov N. G., Salaikin Yu. A. et al. Disseminated ores of Norilsk – a new approach to enrichment technology. Tsvetnye Metally. 2007. No. 7. pp. 26–27.
4. Komogortsev B. V., Varenichev A. A. Technologies and equipment for flotation enrichment of gold-bearing sulfide ores. Gornyi informatsionno-analiticheskiy byulleten. 2016. No. 10. pp. 222–235.
5. Hassanzadeh A., Gungor E., Samet E., Durunesil D. Imhoflot TM flotation cell performance in mini-pilot and industrial scales on the acacia copper ore. Minerals. 2024. Vol. 14, Iss. 6. 590. DOI: 10.3390/min14060590
6. Hoang D. H., Kurzydło P., Kwiatkowski P., Imhof R. et al. Application of pneumatic imhoflot TMG-cell in recovering fine particles: A case study of KGHM copper ore. Proceedings of the MEI Conferences, Cape Town, South Africa, 4–7 November 2023.
7. Huynh L., Kohli I., Osborne D., De Waal H. et al. Design and performance aspects of coal flotation – experiences with the Jameson cell. Jameson Cell-2020 Compend. Tech. Pap. 2020. pp. 185–196.
8. Hassanzadeh A., Safari M., Duong H. H., Guner M. et al. Conceptual investigation on pneumatic and mechanical flotation reactor cells from designing and metallurgical perspectives. IMCET 2022, Antalya, Turkey, March 2022.
9. Hassanzadeh A. A short pragmatic overview on the development of flotation machines from historical, mechanical, and metallurgical perspectives. 9th International Congress of Mining, Machinery and Technology, September 2023, Izmir, Turkey.
10. Chernykh S. I. Creation of pneumatic flotation machines and experience of their application in concentrators. Moscow : TsNIItsvetmet ekonomiki i informatsii, 1995. 296 p.
11. Yushina T. I., Petrov I. M., Belousova E. B. Flotation machines in Russia: State-of-the-art and prospects. Gornyi Zhurnal. 2016. No. 3. pp. 61-67
12. Fornasiero D., Filippov L. Innovations in the flotation of fine and coarse particles. Journal of Physics Conference. 2017. 879 p.
13. Markwort L., Oeren E. "Pneumatic flotation" — a key to innovation technologies in concentration of fine and extra-fine minerals. Gornaya promyshlennost. 2008. No. 6. pp. 36–37.
14. Lukyanov K. V., Shamigulov O. Yu., Ivanov E. A. Comparative characteristics of efficiency of pneumatic and pneumo-mechanical flotation machines in copper-gold ore processing. Gornyi Zhurnal. 2023. No. 10. pp. 57–61.

Language of full-text russian
Full content Buy
Back