Журналы →  Gornyi Zhurnal →  2015 →  №8 →  Назад

EQUIPMENT AND MATERIALS
Название Innovative technologies for repair-and-renewal maintenance and life extension for parts and units of mining and processing equipment
DOI 10.17580/gzh.2015.08.17
Автор Korotkov V. A., Lipatov A. G., Vesnin A. M.
Информация об авторе

Author 1:
Name & Surname: Korotkov V. A.
Company: Nizhni Tagil Institute of Technology (Division), Ural Federal University (Nizhni Tagil, Russia)
Work Position: Professor
Scientific Degree: Doctor of Engineering Sciences
Contacts: vk@udgz.ru


Author 2:
Name & Surname: Lipatov A. G.
Company: EVRAZ KGOK JSC (Kachkanar, Russia)
Work Position: Principal Mechanic


Author 3:
Name & Surname: Vesnin A. M.
Company: KOMPOZIT ST LTD (Nizhni Tagil, Russia)
Work Position: Works Manager

Реферат

In terms of mining and processing of coarse block, abrasive ore at Kachkanarsky Mining-and-Processing Intergated Works, the paper presents the research and the resultant innovative technologies for repair/renewal of worn details and for strengthening of unworn parts of mining and processing equipment. The authors substantiate and discuss: renewal of side walls (edges of discs and surfaces of spindles) of rod mills; pre-strengthening of fabricated inlet and outlet pipes of soil pump 2GrT8000/71 using welding deposit as well as strengthening of gear shaft of reduction gearbox in roller-bit drill SBSH-250 and other machines by means of carbonitration. Scope of the commercial introduction of the technologies is identified, and data on wear resistance of strengthened and non-strengthened details are compared. Based on research and practice at Kachkanarsky MPIW, commercial introduction of the developed technologies has proved their efficiency in higher wear resitance and life extension for heavy duty details of mining and processing equipment.
The authors are grateful to V. I. Kuznetsov (Ural Federal University named after the first President of Russian B. N. Eltsin) for participating in the research.

Ключевые слова Mining and processing equipment, heavy duty details, wear, repair and renewal, strengthening, wear resistance, service life, welding deposit, carbonitration.
Библиографический список

1. Korotkov V. A., Zamotin V. A. Vosstanovlenie detaley gornogo oborudovaniya (Renewal of mining equipment details). Gornyi Zhurnal = Mining Journal. 2001. No. 8. pp. 53–58.
2. Birulya A. L., Kobrin M. M. Regulirovanie prochnosti pressovykh soedineniy pri nalichii ostatochnykh napryazheniy (Regulation of durability of press-fit connections with presence of residual voltage). Izvestiya vuzov. Mashinostroenie = Proceedings of universities. Mechanical Engineering. 1971. No. 8. pp. 29–33.
3. Korotkov V. A. Termicheskoe deformirovanie detaley (Thermal deformation of details). Tyazheloe mashinostroenie = Russian Journal of Heavy Machinery. 2002. No. 7. pp. 8–11.
4. Korotkov V. A., Troshin O. V., Feofanova V. A. Issledovanie termodeformatsiy vtulok pri poverkhnostnom nagreve (Research of thermal deformation of plugs during surface heating). Izvestiya vuzov. Mashinostroenie = Proceedings of universities. Mechanical Engineering. 1996. No. 10-12. pp. 90–98. Izvestiya vuzov. Mashinostroenie = Proceedings of universities. Mechanical Engineering. 1997. No. 1-3. pp. 96–103.
5. Teoriya svarochnykh protsessov (Theory of welding processes). Under the editorship of V. M. Nerovnyy. Moscow : Bauman Moscow State Technical University, 2007. 752 p.
6. Boley B., Weiner J. Teoriya temperaturnykh napryazheniy (Theory of thermal stresses). Moscow : Mir, 1964. 517 p.
7. Prokoshkin D. A. Khimiko-termicheskaya obrabotka metallov — karbonitratsiya (Chemical-thermal metal processing — carbonization). Moscow : Mashinostroenie — Metallurgiya, 1984. 240 p.
8. Skorobogatykh V. N., Tsikh S. G., Shchenkova I. A., Kozlov P. A. Investigation of phase composition of high temperature chromium steels and chromonitriding process in austenitic alloys. International Heat Treatment and Surface Engineering. 2011. Vol. 5, No. 4. pp. 161–164.
9. Korotkov V. A. Wear Resistance of Carbon Steel with Different Types of Hardening. Journal of Friction and Wear. 2015. Vol. 36, No. 2. pp. 149–152.
10. Zhirkin Yu. V., Yusupov R. R., Sultanov N. L., Mironenkov E. I. Issledovanie vliyaniya karbonitrirovaniya na koeffitsient treniya zubchatykh peredach na osnove fizicheskogo modelirovaniya (Research of influence of carbonitration on gear friction coefficient of the basis of physical modeling). Remont, vosstanovlenie, modernizatsiya = Repair, Reconditioning, Modernization. 2013. No. 11. pp. 21–25.

Language of full-text русский
Полный текст статьи Получить
Назад