Журналы →  Tsvetnye Metally →  2018 →  №9 →  Назад

LIGHT METALS, CARBON MATERIALS
Название Resistance to oxidation of carbon side blocks of aluminum electrolyzers
DOI 10.17580/tsm.2018.09.07
Автор Apalkova G. D.
Информация об авторе

South Ural State University, Chelyabinsk, Russia

G. D. Apalkova, Professor, e-mail: apalkovag@yandex.ru

Реферат

One of the important characteristics of carbon materials, including side blocks, is the resistance to oxidation in gaseous media. Methods of protection against oxidation for carbon materials for various purposes, as well as methods and means for controlling their oxidizability, are analyzed. It is shown that for modern aluminum electrolysis the problems of ensuring the stability of the side blocks during the entire service life have been identified. For lateral blocks, oxidability as an actual physico-chemical characteristic is not standardized, and there is no separate methodology for its determination, taking into account the specificity of the side blocks in domestic practice. The international ISO standards are analyzed and it is shown that for the first time the definition of the oxidation of side blocks is highlighted in separate standards. This indicates the relevance of the direction studied in modern studies. A distinctive feature of the method for determining the oxidability of side blocks in international standards is the temperature at which this value is determined — 550 оС — against 900–950 оС for domestic methods of controlling carbon materials. The results of studies of the oxidizability of carbon side blocks and their components according to the modernized method are presented. The works on impregnating the side blocks with an environmentally preferable aqueous solution of antioxidant boron-containing compounds were performed. The mechanism of protection against oxidation is based on the formation on the surface and inside the pores of a barrier polymer film that limits the access of oxygen-oxidant from the environment to the material. Oxidability of impregnated blocks decreased by an average of 25%.

The article was supported by the Government of the Russian Federation (Resolution No. 211 of 16 March 2013), agreement No. 02.A03.21.0011.

Ключевые слова Aluminum electrolyzers, side carbon blocks, oxidizability, protection from oxidation, control of oxidizability, impregnation with boron-containing compounds
Библиографический список

1. Sorlie M., Oye Н. А. Cathodes in aluminum electrolysis. 3rd edition. Düsseldorf : Aluminum Verlag GmbH, 2010. 678 р.
2. Apalkova G. D., Prosvirina I. I., Selesnev A. N. Design, development and production of cathode blocks for new generation of high power electrolyzers. 1st World Conference on Carbon Eurocarbon 2000. 9–13 July 2000, Berlin, Germany.
3. Skorov V. G., Palshin A. V., Bazhin V. Yu., Patrin R. K. Increase of cathode lining stability of high-ampere electrolyzer OA-300. Third international congress of Non-Ferrous Metals – 2011. Krasnoyarsk, 2011. pp. 243–253.
4. Akramov M. B., Safarov M. M., Radzhabov F. S., Erzolov B. B. Increase of stability of lateral lining of aluminum electrolysis cells. Vestnik tekhnologicheskogo universiteta Tadzhikistana. 2010. No. 2. pp. 60–63.
5. Kindler A. E. Oxidation resistance of industrial carbon and graphite grades. 17 th Bienn. Conf. Carbon. 1985. P. 407, 408.
6. Mckee D. W., Spiro C. L., Lamby E. I. The effects of bopon additives on the oxidation behavior of carbons. Carbon. 1984. Vol. 22, No. 6. pp. 507–511.
7. Apalkova G. D., Vesnin A. Ya., Davydovich B. I. et al. Reducing the consumption of graphitized electrodes during the smelting of metal. Production of light non-ferrous metals and electrode products: a review letters. Moscow : TsNIIEItsvetmet, 1989. Iss. 4. 64 p.
8. TU 48-12-31–94 with Revision No. 1. Electrodes and nipples are graphitized, impregnated with solutions of inorganic substances. Applied: 01.07.1994. OJSC “Ural Electrode Institute”. Group I 31.
9. TU 48-5-148–84. Blocks anodized for aluminum electrolyzers. Applied: 01.01.1985.
10. TU 1913-001-00200992–95. Blocks anodic burned type B and V for aluminum electrolyzers. Applied: 01.01.1996. JSC VAMI. Group I 31.
11. Hildebrandt E. M., Vershinina E. P., Frizorger V. K. Protection of the anode surface of an aluminum electrolyzer against oxidation. Zhurnal Sibirskogo federalnogo universiteta. Seriya: tekhnika i tekhnologii. 2010. No. 3. pp. 272–283.
12. Popov Yu. N., Mishurov A. V., Zavadjak A. V., Shamsutdinova M. G. Quality assessment of baked anode for aluminium reduction cell and methods of its diagnostics. Tsvetnye Metally. 2017. No. 1. pp. 33–40.
13. Picard D., Alamdari H., Ziegler D. Characterization of pre-baked carbon anode samples using X-ray computed tomography and porosity estimation. Light Metals. 2012. pp. 1283–1287.
14. Brassard M., Lebeut M., Blias A. Characterization of carbon cathode materials by X-ray microtomography. Light Metals. 2012. pp. 1325–1329.
15. TU 1913-109-014–2003 with Revision No. 1-3. Side and corner blocks for aluminum electrolyzers. Applied: 01.07.2003. MTC 109 Electrode Products, OJSC Ural Electrode Institute. Group I 31.
16. Napsikov V. V. Lateral lining of an aluminum cell made of silicon carbide. Zapiski Gornogo instituta. 2009. Vol. 182. pp. 159–161.
17. Butakova T. V., Lepp M. V., Bleskin G. S., Spotoruk A. A., Olvovskiy S. A. Improvement of strength and thermophysical properties of the bottom blocks of CJSC “ENERGOPROM – Novosibirsk electrode plant”. Seventh International congress “Non-Ferrous Metals and Minerals – 2014”. Krasnoyarsk, 2014. pp. 1041–1042.
18. Shahrisam bin Saad. Studies of copper-impregnated activated carbon for cyanide removal. Thesis submitted in fulfillment of the requirements for the degree of Master of Science. January 2007.
19. Yaroshenko V. D., Ovchinnikov V. N. Increase of tribological and electrical properties of products made of carbon composite material by impregnation with aqueous solutions of copper salts. Izvestiya vysshikh uchebnykh zavedeniy. Severo-Kavkazskiy region. Tekhnicheskie nauki. 2017. No. 2. pp. 122–126.
20. Pascal D., Lyavasseri E. Method for the protection of composite materials containing carbon against oxidation. Patent RF, No. 2405759. Published: 10.12.2010.
21. ISO 12989-1:2000. Carbonaceous materials used in the production of aluminium. Baked anodes and sidewall blocks. Determination of the reactivity to air. Part 1. Loss in mass method. Published: May, 2000.
22. ISO 12989-2:2004. Carbonaceous materials used in the production of aluminium. Baked anodes and sidewall blocks. Determination of the reactivity to air. Part 2. Thermogravimetric method. Published: May, 2004.
23. TU 1911-109-052–2010. Electrodes are graphitized and nipples to them. Applied: 01.01.2011.
24. GOST 4794–97. Thermoanthracite for electrodes. Specifications. Applied: 01.07.1999
25. GOST 10200–83. Electrode coal-tar pitch. Specifications. Apllied: 01.01.1985.
26. Umanskiy Ya. S. Radiography of Metals and Semi-conductors. Moscow : Metallurgiya, 1979. 496 p.
27. Apalkova G. D., Iogolevich N. I., Slepova V. M., Glushkov N. V. Oxidation of lining carbon-graphite materials. Khimiya tverdogo topliva. 1987. No. 5. pp. 142–144.
28. TU 1913-109-014–99. Side and corner blocks for aluminum electrolyzers. Applied: 01.01.2000.

Language of full-text русский
Полный текст статьи Получить
Назад