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ArticleName Performance criteria for the use of flotation machines
DOI 10.17580/tsm.2016.07.02
ArticleAuthor Samygin V. D.
ArticleAuthorData

National University of Science and Technology “MISiS”, Moscow, Russia:

V. D. Samygin, Leading Expert of a Chair of Mineral Processing, e-mail: visamiguin@yandex.ru

Abstract

Mass transfer of different ore fraction particles by pulp, air and foam flows into concentrate is described in a generalized equation of the first order kinetics flotation using a three-phase mass transfer coefficient Kmf instead of the rate constant. Three-phase coefficient Kmf is a product of a two-phase coefficient of mass transfer by pulp and air flows Km and particle extraction from foam Ef. The two-phase mass transfer coefficient Km differs from the flotation rate constant by presence of two new parameters: extraction by one bubble εb and a way to change the air flow structure. There are offered the selectivity criteria of two ore fraction separation, based on determining the optimum time at which the maximum difference in extracting and keeping the components in the separated ore fractions is reached. The selectivity, obtained by one bubble, can be improved in the air flow. Criteria for optimal residence time of individual bubbles and entire air flow (as well as the way of its distribution with height and chamber area) can be used to study the possibility of increasing the flotation machine use selectivity. A range shape and its position on Kmf axis are the set of criteria to evaluate the flotation machine use efficiency. Three-phase mass transfer coefficient Kmf depends on all the process factors, determining the material composition, reagent regime and machine parameter. Flotation machine, having the biggest Kmf value, will have a bigger flotation rate. It also has a range of minimum variance — the greater selectivity.
The studies were carried out with the support of Russian Science Foundation Grant (Project No. 14-17-00393).

keywords Criterion, flotation machine, selectivity, pulp, air, three-phase flow, mass transfer coefficient
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